AQS is an auditing, testing and certification company working in the field of management systems and product certifications providing quality assurance certifications.

Contact

+91 8700656111, 7011912736

F-132, Krishna Apra, D Mall, Indirapuram, Ghaziabad

info@aqssolution.com

Facebook-f Twitter Linkedin-in Instagram Pinterest Quora

ROHS

Introduction to RoHS

  • Definition of RoHS (Restriction of Hazardous Substances)
  • Purpose and importance of RoHS compliance
  • Key regulations and regions enforcing RoHS (EU RoHS, China RoHS, UK RoHS, etc.)

RoHS Restricted Substances

  • List of restricted hazardous substances (Lead, Mercury, Cadmium, Hexavalent Chromium, PBBs, PBDEs, etc.)
  • Maximum allowable concentration levels
  • Recent updates and additions to the list

RoHS Compliance Requirements

  • Scope of products covered under RoHS
  • Industries affected (Electronics, Automotive, Medical Devices, etc.)
  • Exemptions and special cases

RoHS Testing Methods

  • X-Ray Fluorescence (XRF) Screening
  • Inductively Coupled Plasma (ICP) Analysis
  • Gas Chromatography-Mass Spectrometry (GC-MS)
  • Wet Chemical Analysis

RoHS Certification Process

  • Steps to achieve RoHS certification
  • Identification of applicable standards
  • Sample testing in accredited laboratories
  • Technical documentation review
  • Declaration of Conformity (DoC)
  • Labeling and marking requirements
RoHS Compliance and Documentation
  • Technical File requirements
  • Supplier declarations and material disclosures
  • Risk assessment and compliance verification
RoHS and Other Environmental Regulations
  • Differences between RoHS, REACH, and WEEE
  • RoHS compliance in global markets (EU, China, US, etc.)
Challenges in RoHS Compliance
  • Supply chain management issues
  • Testing limitations and counterfeit materials
  • Cost implications for manufacturers

RoHS Certification Bodies and Accredited Labs

  • Recognized certification bodies and testing labs
  • Selecting the right testing partner

Conclusion

  • Importance of ongoing compliance
  • Future trends in RoHS regulations

Benefits of RoHS Testing and Certification

Legal Compliance & Market Access
  • Ensures compliance with global RoHS regulations (EU RoHS, China RoHS, UK RoHS, etc.).
  • Allows manufacturers to sell products in restricted markets without legal penalties.
  • Prevents fines, recalls, and legal liabilities due to non-compliance.
Improved Product Safety & Quality
  • Reduces hazardous substance content, making products safer for consumers and the environment.
  • Enhances product reliability by eliminating toxic materials that can degrade over time.
Enhanced Brand Reputation & Customer Trust
  • Demonstrates a company’s commitment to environmental responsibility.
  • Builds trust with customers, investors, and stakeholders.
  • Helps companies achieve sustainability goals and corporate social responsibility (CSR) objectives.
Competitive Advantage & Business Growth
  • Gives businesses an edge over non-compliant competitors in regulated markets.
  • Helps attract eco-conscious customers and partners.
  • Facilitates smoother entry into global supply chains, especially with eco-focused companies.
Environmental & Health Benefits
  • Reduces toxic e-waste and pollution by eliminating hazardous substances.
  • Minimizes risks to human health, especially for workers in manufacturing and recycling industries.
Cost Savings & Risk Reduction
  • Prevents the costs of product recalls, redesigns, and legal fines.
  • Reduces the risk of supply chain disruptions due to non-compliant materials.
Alignment with Other Regulations
  • Helps meet compliance with other environmental regulations like REACH, WEEE, and Prop 65.
  • Simplifies regulatory processes for companies operating in multiple regions.
Increases Business Opportunities
  • Enables partnerships with large manufacturers and retailers that require RoHS compliance.
  • Opens doors to new markets that demand eco-friendly and sustainable products.

1. EU RoHS Directive (2011/65/EU & 2015/863/EU – RoHS 2 & RoHS 3)

  • 2011/65/EU (RoHS 2): Replaced the original RoHS Directive (2002/95/EC) and introduced:
  • CE marking requirements
  • Expanded scope of covered electronic and electrical equipment (EEE)
  • Obligations for manufacturers, importers, and distributors
  • Documentation and conformity assessment requirements
  • 2015/863/EU (RoHS 3): Added four new restricted substances (phthalates).
  • Bis(2-ethylhexyl) phthalate (DEHP)
  • Butyl benzyl phthalate (BBP)
  • Dibutyl phthalate (DBP)
  • Diisobutyl phthalate (DIBP)

2. UK RoHS Regulations (UK SI 2012 No. 3032 & Amendments)

  • The UK adopted its own RoHS regulations post-Brexit.
  • Similar to EU RoHS, but managed under UK laws.
  • Requires UKCA marking instead of CE marking.

3. China RoHS (Administrative Measures for the Restriction of the Use of Hazardous Substances in Electrical and Electronic Products)

  • Enforced by Ministry of Industry and Information Technology (MIIT).
  • Divided into two phases:
  • Phase 1: Requires labeling and disclosure of hazardous substances.
  • Phase 2: Mandates compliance testing for specific products listed in the "Compliance Management CatLog."

4. California RoHS (SB 20 & SB 50 – Electronic Waste Recycling Act)

  • Applies to electronic devices sold in California.
  • Modelled after EU RoHS, with restrictions mainly on lead, mercury, cadmium, and hexavalent chromium.

5. India RoHS (E-Waste Management Rules, 2016)

  • Aligns with EU RoHS restrictions.
  • Manufacturers must submit an Extended Producer Responsibility (EPR) plan.

6. South Korea RoHS (K-RoHS, Act on the Resource Circulation of Electrical and Electronic Equipment and Vehicles)

  • Similar to EU RoHS, covering hazardous substances in electronics and vehicles.
  • Enforced by the Ministry of Environment (MoE).

7. Japan RoHS (J-MOSS – Japanese Industrial Standard JIS C 0950)

  • Requires labeling of hazardous substances in specific product categories.
  • Compliance is voluntary but encouraged.

8. Taiwan RoHS (CNS 15663 – Regulations on the Marking of Presence of Restricted Substances in Electrical and Electronic Equipment)

  • Requires labeling and disclosure of hazardous substances.
  • Follows similar principles to China RoHS.

9. Other Global Regulations Related to RoHS

  • WEEE Directive (2012/19/EU) – Waste Electrical and Electronic Equipment, closely linked to RoHS.
  • REACH (EC 1907/2006) – Regulates chemicals in products, often overlapping with RoHS requirements.
  • Prop 65 (California Safe Drinking Water and Toxic Enforcement Act) – Requires warning labels on hazardous chemicals.

Purpose of RoHS Testing and Certification

Restrict Hazardous Substances in Electronics
  • RoHS aims to limit the use of toxic substances like lead (Pb), mercury (Hg), cadmium (Cd), and certain flame retardants in electrical and electronic equipment (EEE).
  • Reducing these substances minimizes environmental pollution and health risks associated with electronic waste (e-waste).
Protect Human Health
  • Exposure to hazardous materials in electronics can cause serious health problems, including:
  • Neurological damage (lead exposure)
  • Kidney damage (cadmium exposure)
  • Cancer risks (certain flame retardants and phthalates)
  • RoHS ensures that workers, consumers, and recyclers are not exposed to dangerous chemicals.
Promote Sustainable Manufacturing
  • Encourages manufacturers to use safer, eco-friendly alternatives in product design.
  • Reduces the impact of e-waste by preventing toxic materials from entering landfills and water systems.
Ensure Compliance with Global Regulations
  • Helps companies meet legal requirements for selling electronics in EU, UK, China, the US, and other major markets.
  • Prevents fines, legal action, and product recalls due to non-compliance.
Improve Product Marketability and Consumer Trust
  • RoHS certification enhances a company's brand reputation as environmentally responsible.
  • Many consumers and businesses prefer RoHS-compliant products due to sustainability concerns.
Align with Other Environmental Initiatives
  • Supports broader regulations like:
  • REACH (Registration, Evaluation, Authorization, and Restriction of Chemicals)
  • WEEE (Waste Electrical and Electronic Equipment Directive)
  • Sustainability and Corporate Social Responsibility (CSR) goals
Facilitate International Trade
  • Many global markets require RoHS compliance as a condition for import and sale.
  • Certification helps businesses expand into regions that prioritize environmental safety.

Industries Applicable to RoHS Compliance

RoHS regulations primarily impact industries that manufacture, distribute, or sell electrical and electronic equipment (EEE). Below are the key industries affected:

1. Electronics & Electrical Equipment
  • Consumer electronics (smartphones, tablets, laptops, TVs)
  • Home appliances (refrigerators, washing machines, microwaves)
  • Lighting equipment (LEDs, fluorescent lamps)
  • Power tools and industrial equipment
2. Automotive Industry
  • Electrical components in vehicles (wiring, sensors, batteries)
  • Infotainment systems, dashboard electronics, GPS devices
  • Hybrid and electric vehicle (EV) components
3. Medical Devices (with some exemptions)
  • Diagnostic imaging equipment (X-ray machines, MRI, CT scanners)
  • Electronic medical devices (pacemakers, blood pressure monitors)
  • Laboratory instruments
4. Telecommunications & IT Equipment
  • Servers, networking devices, and routers
  • Mobile phones and telecom infrastructure
  • Computer peripherals (printers, keyboards, mice)
5. Industrial & Manufacturing Equipment
  • Automated machinery and robotics
  • Factory control systems and sensors
  • Testing and measurement instruments
6. Aerospace & Defense (partially exempt but shifting towards compliance)
  • Avionics and flight control systems
  • Satellite communication devices
  • Military-grade electronic components
7. Renewable Energy & Power Industry
  • Solar panels and inverters
  • Wind turbine electrical systems
  • Energy storage and battery systems
8. Toys & Consumer Goods
  • Electronic toys and gaming consoles
  • Wearable technology (smartwatches, fitness trackers)
  • Musical instruments with electronic components
9. Semiconductor & Component Manufacturing
  • Integrated circuits, microchips, and PCBs
  • Resistors, capacitors, transistors, and connectors
  • Batteries and power supply units
10. Retail & Distribution
  • Companies selling RoHS-covered products must ensure supply chain compliance.
  • Retailers and wholesalers must verify that products are RoHS-certified before distribution.

RoHS Compliance for CCTV Cameras and Luminaires

1. RoHS Compliance for CCTV Cameras

CCTV cameras fall under electronic and electrical equipment (EEE) and must comply with RoHS regulations in many global markets, including the EU, UK, China, and the US (California RoHS).

Key RoHS Requirements for CCTV Cameras:
  • Restricted Substances:
  • CCTV cameras must not contain hazardous substances like lead (Pb), mercury (Hg), cadmium (Cd), hexavalent chromium (Cr6+), PBBs, PBDEs, and phthalates (DEHP, BBP, DBP, DIBP).
  • Components Affected:
  • Printed Circuit Boards (PCBs)
  • Cables and wiring
  • Sensors and lenses
  • Casings and coatings
  • Power supply units and batteries
  • Testing Methods:
  • X-ray fluorescence (XRF) screening
  • Chemical analysis (ICP, GC-MS)
  • Certification Process:
  • Manufacturers must test products and obtain RoHS compliance reports.
  • A Declaration of Conformity (DoC) is required for legal market entry.

Benefits of RoHS Compliance for CCTV Cameras:

✅ Legal market access in the EU, UK, and other regulated regions
✅ Increased trust from government agencies and businesses requiring eco-friendly surveillance
✅ Safer electronic components, reducing toxic e-waste

RoHS Compliance for Luminaires (Lighting Equipment)

Luminaires, including LED lights, fluorescent lamps, and streetlights, must comply with RoHS regulations due to their electronic components.

Key RoHS Requirements for Luminaires:
  • Restricted Substances:
  • Traditional fluorescent lamps contain mercury (Hg), which is strictly regulated under RoHS.
  • Older lighting components may have lead (Pb) in solder, which must be eliminated or replaced with RoHS-compliant materials.
  • Components Affected:
  • LED drivers and circuit boards
  • Bulbs and lamp housings
  • Wiring and power supplies
  • Ballasts and control gear
  • Testing & Certification:
  • RoHS compliance testing is mandatory for LED luminaires, emergency lights, and smart lighting solutions.
  • Manufacturers must issue a RoHS Declaration of Conformity (DoC) for their products.
Benefits of RoHS Compliance for Luminaires:

✅ Ensures LED and smart lighting solutions are free from toxic materials
✅ Compliance with eco-friendly building regulations and energy efficiency programs
✅ Safer disposal and recycling, reducing mercury and lead pollution

 

Conclusion: Both CCTV cameras and luminaires must meet RoHS compliance to be legally sold in major markets. Ensuring lead-free, mercury-free, and eco-friendly components not only meets legal requirements but also enhances product safety, sustainability, and brand reputation.